Thursday, September 13, 2012

The concrete color gets fixed

Burkett's came in to fix the concrete yesterday. They sprayed the entire concrete surface with some sort of dye, used a roller to even it out, brushed it with a sponge to even out the texture and then finally sprayed on concrete sealant. And as you can see from the before and after images the concrete color on the coping now matches the rest of the concrete. We are really happy with the results and we'd like to thank Burkett's for making this right!

Before treatment


After treatment

Monday, September 10, 2012

Things are improving

Well,  after a visit from the technician last week things are starting to look better with the plaster. He brushed the pool with a steel brush which removed a lot of the slimy dye and as you can see from the pictures, things are beginning to look better.



It's been really a battle to keep on top of balancing the pool chemicals as the plaster is still curing so the PH is always wanting to rise even though alkalinity is within range. Also, calcium hardness has increased to above 400 so it looks like I'll have to partially drain the pool and replace is with softer water, otherwise the scaling will continue above 400. The normal range is 200-400 and with city tap water measured at 70, I should only need to drain about a 1/4 to a 1/2 to get it where it needs to be.

Burkett's also called to tell me that they would be coming out tomorrow to fix the concrete cracks. I have emailed Chris to find out exactly what that entails. I have to give Burkett's credit- they are trying to fix the mistakes.

Saturday, September 1, 2012

Nothing like a nice cloudy pool for the long weekend

When they booked the no drain acid wash a few days before the long weekend I made sure that I asked how long after they finish will we be able to swim- they said they'd come in on Friday, stabilize and we could swim 4 hours after that.

Well, things didn't look too promising when the technician came in and felt the walls of the pool and there was a slime from the plaster dye coating the entire pool surface. He asked me what I thought and I liked that the color was returning to normal, but the slime was an issue. He got on the phone and spoke with the plaster foreman who told him to start bringing the chemicals back up (added Baking soda to raise the alkalinity) and they'd come back next week. He dumped in the Sodium Bicarbonate and it instantly turned the water cloudy...and it's been like that for more than 24 hours now. So no swimming for the last long weekend of the summer- bummer- I'm really not happy with the way things are going to say the least.

YUK!

Tuesday, August 28, 2012

Burkett's starts a "no drain acid wash"

Well it's been over a month since the job was completed, I posted my not so positive Burkett's review and had a visit from Matt, one of the owners promising me that they "would make things right"- but finally- today, they were out to try to fix some defects in the plaster.

The submerged pump
Since the completion of the pool, the surface of the dark blue plaster has been forming white blotchy spots which has gotten worse over time. Matt recommended doing a No-drain acid wash to try to fix the issue. The process involves turning off the pool equipment, submerging a pump to circulate water and drop the PH of the pool to the point where it's so acidic that it eats the film that's been collecting on the surface. The process started today and is supposed to last until Friday, when they will return and balance the pool to a swimmable condition (just in time for the long weekend). I have to brush the surface twice per day, however it doesn't hurt to do it more often, so today I brushed 3 times.

After about 12 hours I started to notice that the film was beginning to go away revealing what seemed to be a much darker plaster surface (which we paid for in the first place). Fingers crossed, but we hope this fixes one of major problems.

Dark sides with white blotchyness on the bottom

Tuesday, July 24, 2012

7/23/2012- Burkett's pool plastering review

Well, it's been about 7 months since the dream of our pool remodel began. Originally, we only intended to do a replaster only, however, we changed our minds and ended up re-doing most of the backyard. Even after the lengthy delays and slow pace we are generally happy with the results and if we were to rate our experience with Burkett's I'd have to give them a 6 out of 10.
6 out of 10? But your backyard looks great...some might say...but the reality is that there are a few things that we aren't 100% happy with, but lets start with what went right:

What went right: 
1. The salesman was great
From picking out colors to selecting finishes, Leo was a great help bringing our vision to reality based on his opinions and past experience. I think the colors that were selected were perfect and Leo definitely helped leaf through the multitude of options. He was also great at walking us through more cost effective solutions (like the concrete vs brick coping) in areas where we felt we needed to save some money.

2. The job site was clean- every day
There is nothing worse than coming home to find contractors leaving garbage, food and just a general mess- Not with Burkett's. They cleaned up, swept and even hosed down areas after each day. They even did a full hose down of the walls and windows of the backyard to wrap up the job.

3. The workers were courteous and professional
Burkett's had a different crew responsible for each aspect of the job. That meant a lot of different people were on the site during the whole process. Every time I came home for lunch or got home before they left and had to chat with any of the workers- they were extremely courteous. Kudos to Burkett's for finding a team of skilled, respectful and courteous workers.

4. They were very good at communicating
I'm not comfortable with leaving the gate to my backyard unlocked only to let anyone gain access and fall into a 10 foot deep empty pool, kill themselves and get sued. Burkett's would call the evening before EVERY visit to let me know that they were coming the following day, what time they would be coming, and what they were doing. They would also call if there was some sort of job delay due to weather or other factors. This was great.

5. The job showed a lot of skill
The things that were done right- were done well. They're weren't any lengthy delays caused by public inspection because they needed to change something. The tile turned out fantastic, the plumbing- impeccable. We love the compromises we made to get a larger patio area. This all turned out great- however, there were a number of things that went wrong:

What went wrong: 
1. Mismatch between coping color and deck color. 
When Leo the salesman originally came in to quote on the job he showed us a number of previous jobs that Burkett's had completed. We really liked one of the pools that had the concrete extend right to the edge of the pool with few seams. It was all one color and looked great. We wanted the same thing, however, when it came time to pour the concrete the color of the coping and the deck turned out to be done on different days, and did not match. I think it would have been different if we purposely tried to make the deck and coping be a different color. If this was our plan we would have chosen a more contrasting color, however, the way that it turned out, the concrete had a variation in shade that just looks like it was a mistake. The specified color was Omaha Tan with Nutmeg release and as you can see below the coping is clearly different from the rest of the concrete.

Deck and coping color mismatch
2. Numerous concrete cracks including one that's 53 inches long.
I understand that concrete shrinks when it cures, however I read that there are ways to minimize this depending on the concrete formulation, temperature that it is applied in, and expansion areas.
A 53 inch long crack developed in a high traffic, highly visible location on the deck in the days during the curing process. I brought this to the attention to Mike at Burkett's and he said that he's have to have the boss come in to look at it...It's been more than a month and I keep asking, but nobody ever comes. Frankly- I'm not happy with the crack and because it's wide enough, has steel re-bar in it, plus our pool is a salt water pool equals a recipe for rust and rapid deterioration. This is on top of the numerous other cracks that also developed during the curing process. I'm sure if I were to get a concrete guy in here he'd be able tell me exactly what happened and how it could have been avoided. But to have such cosmetic defects this soon after the completion of the work is disappointing...how is this going to look in 5 years?

The upper section of the 54" long crack

Pretty large crack in retaining wall

Smaller, yet noticeable crack
3. Discoloration and crazing in plaster job. 
We selected the Burkett's Ultimate finish plaster in the pacific coast finish- A color on the darker end of the plaster spectrum. We chose it to have a richer more expensive look, and to absorb more sun and heat the pool better. If we would have been told that there was a risk that plaster would not come out unevenly colored- we would have opted for something lighter or even a pebble finish, but we weren't told about the risk, and we aren't happy with the results. We also immediately noticed crazing- or fine cracks in the plaster after filling- which is even more noticeable in the dark plaster. The pictures don't do it justice and it's very, very visible to the naked eye.

Swirl marks from the plastering

Crazing
4. Slow drain of Hot tub into the pool.
Burkett's plumbed the hot tub into the pool automation system and as a result, the hot tub slowly drains into the pool. This is likely a faulty check valve or one of the valves on the actuators. Because the hot tub will drain to the point where the system begins to pull in air while the pool pump is on...I can't go away for more than a couple of days without this being fixed or else risk damage to the pool pump.

So what will turn our review from a 6 to a 10? Well I think first of all that won't be possible without redoing the entire concrete and plaster job. Something that neither we or Burkett's would like to go through again. However, if Burkett's is willing to work with us to make a few changes, we'd be a lot happier:

- Replace the concrete, or repair the 54" crack. We are willing to let the other 2 cracks go.
- Give us some options for fixing the concrete color mismatch.
- Redo the plaster job and do a pebble finish.
- Fix the hot tub draining issue.

If any of the above aren't possible we would consider a cash discount (or refund now that it's already paid in full)

In conclusion, we are generally happy with the way the backyard turned out, but it can be the little things that really take away for the final product. I hope that Burkett's understands that the power of one's voice on the internet is strong these days and that thousands of people will come across this blog when searching for a Bay area pool plastering or a pool remodel company in the future. I hope that Burkett's is willing to make some of these things right- I'm not really asking for a lot- I'm just asking for what I paid for.

I will let everyone know of the progress with Burkett's- if any.

Monday, July 23, 2012

7/23/2012 Figured out the hot tub draining issue- I think

I think I might have figured out the hot tub draining issue. I disassembled the check valve that prevents backflow of spa water back into the pool. Upon dis-assembly I noticed that glue used to bond the pipes had dripped onto the edge of the spring loaded valve which could be causing the issue.
I cleaned up the glue with a raiser-blade and some sand paper, re-assembled the valve and refilled the hot tub- Hopefully this fixes it! We'll see soon enough.

***UPDATE- STILL LEAKING
***UPDATE TO UPDATE. I swapped the valve being used for the solar with the one for the 3-way actuator and the draining issue has nearly gone away. I now lose 1/4" per day- and that's likely just from the exchange of water when the diverter changes from Pool to Spa and back to pool mode after being run for it's daily 15 min cycle to circulate, filter and chlorinate- regardless of use. Problem solved!

Glue mark on the spring flap
Blue glue drip causing the valve to improperly seal?

7/11/2012 Got the tile in under the patio door

Burkett's was in today to finish off the tile trim under the patio door. We chose the same tile as the pool for consistency. I think it finishes it off nicely


6/22/2012 The hot tub keeps draining into the pool


Well- I've filled the hot tub up numerous times only to have it slowly drain (about 1/2" per hour) into the pool. I've called Mike to let him know and hopefully he can figure it out.

06/20/2012 A few problems with the concrete cracking

Looks like shortly after the concrete pour a few cracks have developed. The big crack runs about 40 inches in length and unfortunately is located in a high traffic and visibility area right near the patio door. The plaster is also showing "crazing" or hairline cracks and discoloration. I've brought both of the issues up to Mike and he's supposed to have someone come in and look at it

Major concrete crack developed in the first 4-5 days after the cure
Crazing and visible discoloration

6/13/2012, Day 66- It's complete

Well, after 65 days, the project has come to a close and I thought I'd post some pictures of the final product. we are happy to have our backyard back and look forward to many years of backyard fun.






Tuesday, June 12, 2012

06/12/2012 Day 65- 99% Complete

The pool is full of water and waiting for Burkett's to do the start-up on the equipment. It is looking so good and, after 65 days, it's nice to be almost done.

Things left to do:
- Start-up pool equipment
- Fill hot tub and start-up
- Reprogram and test controller and remote control
- Rubber seam filler in between coping and concrete
- Install tile under patio door

The reveal

Monday, June 11, 2012

06/11/2012 Day 64- Pool gets plastered!

After being out of town for a couple of days, the guys from Burkett's came in to do the final stages of the remodel- the re-plaster. The dark blue finish is going to give a deep, dark and rich look to the pool. It only took them a couple of hours to do the re-plaster, put in the pool light and the VBA compliant pool drain (that prevents drowning from getting stuck in the deep end main drain). The 23000 Gallons of water fed by 2 garden hoses should take about 24 hours to fill the pool. It's already near half full just 10 hours into it.


Burkett's will be out tomorrow to apply the rubberized expansion joint around the coping and perimeter of the pool and likely do the startup of the pool equipment which will then trigger the start of brushing the pool walls twice a day for 2 weeks. The heater and the salt chlorinator can't be turned on for 30 days but manual chemical balancing will allow us to swim in about 2 weeks!- We can't wait.

Saturday, June 2, 2012

06/02/2012 Day 55- Hot tub installed and patio furniture back in place

We got the hot tub and patio furniture moved into place today and  finally started to clear some space in the garage for cars again. However, the holes through the concrete for the hot tub plumbing were put in too low and Burkett's will have to bore them out higher to avoid the hot tub's wood foundation.
We are really going to enjoy the extra space on the deck from removing the planter at one end- it doesn't feel so crowded anymore. Pool replaster is due on Monday and we will begin filling the pool with water later that afternoon.


Friday, June 1, 2012

06/01/2012 Day 54- Pool equipment adjustment and re-inspection

I was able to check out the work that Burkett's did on re-routing the plumbing to accommodate the hot tub into the architecture. They've added 2x 3 way actuators that tie into the Pentair Suntouch controller that allows the water, filtration and heating to be routed to either the pool, or the hot tub depending on what's being used- automatically. With this system I can choose either gas or solar (or gas assisted solar) heating for either the pool or the hot tub. The water for both will flow through the Pentair salt water chlorinator so I'll never need to add chlorine again. I even added a wireless remote to be able to change from pool mode to spa mode on demand.



The wireless remote
We should be getting the pool inspected today to go onto the plastering stage. Also, the hot tub gets moved into place tomorrow and I think I can start moving the patio furniture back in.

**UPDATE. Inspection passed. This allows Burkett's to plaster the pool on Monday and this also clears the bathroom and pool shed violation. The inspector will be coming in one last time post plaster job for a final final.

Thursday, May 31, 2012

05/31/2012 Day 53- Pool gets sandblasted

Burkett's was out at 7AM to start stripping the old paint and plaster from the pool. They worked quick- and were finished and out of there by 10AM. I believe that means that they are ready to start the re-plastering process. They may be back later today to connect and re-route plumbing as needed to accommodate the new 3-way actuators for the hot tub. They'll also be replacing the electrical box and adding another outdoor outlet in the pool equipment area.

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